Hydrogen peroxide (H₂O₂) is a powerful and versatile oxidizer widely used for disinfection and sterilization in pharmaceutical, medical device, and healthcare facilities. Vaporized hydrogen peroxide (VHP / vH₂O₂) provides excellent coverage, penetrating hard-to-reach areas and achieving 6-log10 microbial reduction at concentrations of 200–600 ppm. However, residual high-concentration VHP after decontamination poses a significant threat to human health and the surrounding environment.
Our H₂O₂ Destruction Catalytic Converter accelerates the aeration time to reduce vH₂O₂ to below a safe 1 ppm level.
The H₂O₂ Destruction Catalytic Converter is a specialized catalytic system designed to rapidly decompose residual vaporized hydrogen peroxide following sterilization cycles.
The by-products of vH₂O₂ decomposition are simply water and oxygen, leaving no harmful residues that can cause irritation to personnel or potential damage to sensitive electronic equipment such as medical instruments and control systems.
The catalytic converter operates on the principle of catalytic decomposition, where the catalyst accelerates the natural breakdown of hydrogen peroxide:
2 H₂O₂ (aq) → 2 H₂O (l) + O₂ (g)
ΔH = -196.1 kJ/mol
In the absence of a catalyst, this reaction has a high activation energy of approximately 75 kJ/mol.
Catalysts significantly lower this activation energy:
Our advanced formulations achieve decomposition efficiencies of up to 97.2%, ensuring rapid and complete conversion.
Our H₂O₂ destruction catalytic converters utilize advanced catalytic materials engineered for maximum decomposition efficiency and extended service life.
Platinum-based nanocatalysts are highly effective for controlling the energy yield of H₂O₂ decomposition. Advanced formulations employ a synergistic combination of noble-metal Pt and transition metals, creating larger amounts of surface O* and HO* species for enhanced activity.
3D porous Ni foam (NF)-supported multicomponent nanocomposites, such as AlCrFePt₀.₆₄/NF, exhibit exceptional catalytic performance.
These catalysts require only 59 minutes to reduce VHP concentration from 250 ppm to 1 ppm and demonstrate superior stability, with no significant change in performance after ten recycling tests.
An innovative catalyst technology developed for green propulsion applications uses noble-metal-free CCOs that are catalytically active, sustainable, and cost-effective.
These catalysts achieve excellent performance in terms of minimal lag time and high decomposition efficiency.
We engineer H₂O₂ decomposition solutions across the full application spectrum. Whether you require a high-temperature MnO₂/PbO/Al₂O₃ packed bed for a 100-N green propellant thruster, a trace Pt-loaded transition metal hydroxide catalyst for spacecraft VHP sterilization, or an Fe³⁺-PAN fibrous catalyst for industrial wastewater CWPO treatment, our team tailors the catalyst composition, support architecture, bed geometry, and thermal management to your specific H₂O₂ concentration, flow rate, temperature window, and destruction efficiency target.
Partner with us to define your path to compliance – decompose, detoxify, deliver.
Accelerates aeration time to reduce vH₂O₂ from high concentrations of 200–600 ppm to below the safe threshold of 1 ppm, significantly reducing cycle times between sterilization events.
Achieves decomposition efficiency of up to 97.2%, ensuring minimal residual hydrogen peroxide in the treated space or exhaust stream.
Decomposes H₂O₂ into water and oxygen only, with no toxic or corrosive residues that can damage sensitive equipment or harm personnel.
Advanced catalyst formulations demonstrate minimal activity loss after repeated use, providing reliable performance over extended operational periods.
Available as free-standing units, such as 420 × 470 × 530 mm and 18 kg, for room-scale applications, or as compact integrated units for equipment integration.
Post-decontamination aeration for clean rooms, isolators, and process equipment.
VHP residual removal after sterilization cycles.
Room decontamination and isolation area treatment.
Fume hood and biosafety cabinet exhaust treatment.
Propellant decomposition and thruster applications.
Parameter | Specification |
Decomposition efficiency | ≥ 97.2% |
Outlet vH₂O₂ concentration | < 1 ppm |
Catalyst technology | Pt-based, multicomponent metal nanoparticles, or compositionally complex oxides |
Catalyst substrate | Nickel foam (3D porous), ceramic pellets, or carbon-based |
Operating temperature | Ambient to moderate temperatures |
By-products | Water and oxygen only |
Our H₂O₂ destruction catalytic converters are manufactured to the highest quality standards.
Each unit undergoes rigorous testing before shipment.
Competitive pricing through direct manufacturing.
Standard lead time of 3–15 days from order.
Expert assistance for integration and operation.
Proven Technology
Validated in pharmaceutical, medical device, and industrial applications.
Advanced Catalyst Formulations
Access to cutting-edge catalyst technologies, including noble metal nanoparticles and compositionally complex oxides.
Application-Specific Engineering
Solutions tailored to your specific space volume and concentration requirements.
Global Support
Engineering and technical support across North America, Europe, and Asia.
HENTEKCAT – Catalysis Engineered for Performance, Safety, and Cleaner Air.